No. 97 Lefeng Road, Leyu Town, Zhangjiagang City, Jiangsu Province
No. 97 Lefeng Road, Leyu Town, Zhangjiagang City, Jiangsu Province
Three clear advantages:
✅ 1. Handles moisture and impurities
Single-stage struggles with wet or dirty material. Double-stage removes moisture (via degassing) and impurities (via dual filters) – so you can recycle washed films and lightly contaminated soft plastics.
✅ 2. Consistent pellet quality
Single-stage gives variable pellets when input changes. Double-stage produces dense, round, uniform pellets batch after batch – no air bubbles, no voids.
✅ 3. Stable, continuous operation
Pre-compaction stops clogging. Two-stage extrusion smooths out melt flow. You get less downtime, higher efficiency.
Quick comparison:
Moisture removal: Single = limited / Double = high
Filtration: Single = one / Double = two
Best for: Single = clean & dry / Double = <3% contamination, <5% moisture
Bottom line: If your material is washed film or lightly contaminated soft plastic, double-stage gives you reliable output that single-stage can’t match.
| Model | ML85/85 | ML100/100 | ML130/130 | ML160/160 | ML180/180 |
| Capacity (kg/hr) | 180-250 | 250-350 | 450-550 | 600-750 | 800-1000 |
| Screw Diameter (mm) | 85 | 100 | 130 | 160 | 180 |
| Main Motor (kW) | 55/22 | 90/30 | 132/45 | 185/55 | 250/75 |
The Compactor agglomerates and continuously feeds material directly into the extruder screw.
4 Smart Extrusion Features – Small Changes, Big Gains
🔹 Intelligent Feeding Control
→ Monitors extrusion load in real time.
→ Gain: ±2% pellet length variation even when MFI fluctuates. Stop manual feed trim.
🔹 Automatic Water-Cooled Temperature Control
→ Precision cooling, not just on/off.
→ Gain: Zero burnt material in 72h continuous run. Stable barrel temp within ±1°C.
🔹 Optimized Cutting System
→ Matched blade clearance + forced air cooling.
→ Gain: <0.5% fines. No melted tails. Clean cut even at 3000 rpm.
🔹 Continuous Feeding for Stable Output
→ Auto feed adjustment keeps screw full.
→ Gain: Output flat within ±1.5% over 8 hours. No babysitting.
High-speed rotating blades cut melt at die face, instantly formed into uniform pellets by circulating water ring.
🎯 1. Optimized Die Flow
→ Engineered die channels maintain stable melt pressure.
✅ You get: Round, uniform pellets. Fewer rejects. Better quality.
⚡ 2. Vertical High‑Speed Pelletizing
→ Vertically mounted high‑speed rotary cutters for precise, fast cutting.
✅ You get: No strand breakage. Less material loss. Higher efficiency. Consistent pellets.
💧 3. Instant Water Cooling
→ Cut pellets enter circulating water system immediately for rapid cooling & shaping.
✅ You get: Less heat exposure and oxidation. Consistent quality batch after batch.
🧩 4. Modular Design
→ Key components are accessible and easy to replace.
✅ You get: Less maintenance time. Less downtime. Continuous, efficient operation.
Enables continuous filtration without shutdown, ensuring uninterrupted production.
Online Screen Changing
❌ Old: Stop → change → restart → waste
✅ New: Change on the run
→ 5% more uptime. 20% less material waste.
Pressure Monitoring & Alerts
❌ Old: Find damage after it happens
✅ New: Real-time sensing + alert before trouble
→ Less equipment damage. Safe, stable production.
High-Precision Filtration
❌ Old: Contaminants slip through → bad pellets
✅ New: Efficient impurity removal
→ Better density & uniformity. No inconsistencies.
Stable Extrusion + Longer Die Life
❌ Old: Pressure swings wear out dies fast
✅ New: Optimized screw-die matching
→ Less stress. Longer die life. Less downtime.
Why Choose FANGE Plastic Waste Recycling Machine?
Because you don’t buy a machine every day. You buy a partner.
🧭 16 years – only plastic recycling
No side businesses. No experiments. Every machine is built for plastic granulation – nothing else.
📐 Proven designs, not prototypes
Same functional layouts, improved over hundreds of real installations. You get what already works.
🛠️ Support with substance
• Remote troubleshooting – same‑day response
• Spare parts planning – we help you stock before you need
• Commissioning – included, not extra
The bottom line: Predictable performance. Honest support. No surprises.
16 years. One focus. Your gain.
It is a Plastic Granule Machine for Soft Plastics — built specifically to turn flexible plastic waste into uniform, sellable pellets.
📦 Processes: Films | Woven sacks | Non-wovens
Clean, lightly contaminated, or pre-washed — all accepted.
🧠 What makes it different from standard granulators?
🚫 No fighting with flimsy material → Automated compactor feeding kills tangles and blockages.
📏 Handles thin to thick → From flimsy film to heavy woven sacks in one machine.
⏱️ Runs without a babysitter → Minimal stops, consistent output hour after hour.
⚙️ Twin-stage screw → Even melting, no density zigzag. Pellets uniform in shape and weight.
✂️ Two cutters, your choice → Water‑ring or water‑cooled strand — you pick the method.
🎯 You get: Flexible, high‑efficiency production. Less dependence on raw material quality.
It’s not a single number — because your waste volume and output needs are not the same as the next buyer.
But here’s what real customers pay, based on real production targets:
📌 Entry‑Level – $25,000~$40,000 USD
→ 180–220 kg/h. For startups or testing a new recycling line.
→ You get: stable output + easy operation + consistent pellets.
📌 Standard – 90,000 USD
→ 450–550 kg/h. For regular, mid‑volume production.
→ You get: high‑density pellets + stable performance + best value for money.
📌 High‑Capacity –$100,000 ~$130,000 USD
→ 900–1000 kg/h. For large‑scale, non‑stop operations.
→ You get: continuous processing + less downtime + identical quality batch after batch.
But a price tag alone means nothing. Always ask:
What exactly is included? (Extruder? Compactor? Cutter? Control panel?)
What is optional? (Spare parts? Installation? Training?)
How long to deliver to your country?
We’ll send a line‑by‑line config sheet. Not a one‑line guess.
Three tests. Three answers.
✅ Squeeze test
Wet/sticky → Twin-stage
Dry/clean → Single-stage
✅ Heat & stretch test
Stretches like honey → Water-cooled strand cutting
Stiff, doesn’t stretch → Water-ring die cutting
✅ Who decides?
Production wants stability → follow test
Sales wants round pellets → water-ring
Still confused? Send photos of your material with a brief description. We’ll diagnose your perfect machine – free, no strings.
Based on real customer data across 20+ countries: 12–18 months is typical.
But it can go faster. Here’s how.
| Your scale (daily output) | Expected payback |
|---|---|
| 🏪 Small (100–500 kg/day) | 16–20 months |
| 🏭 Medium (2–5 tons/day) | 12–18 months |
| 🏗️ Large (>5 tons/day) | 8–12 months |
Recycled pellet value jumps. Many customers see payback drop to 8–12 months.
Electricity cost (your local rate)
Labor expenses
Raw material cost (free waste vs. purchased)
One size does not fit all.
Send us three numbers and get a payback estimate calculated for your site — not a generic range.
✅ Yes – daily operation is simple. Most operators learn in 2–3 days. Auto temp & pressure – no constant tweaking.
⚠️ Two common problems (from real customer experience):
1. Die blockage (delayed screen change)
What happens: Pressure rises → output drops → irregular pellets
Fix: Replace filter immediately when pressure alarm hits – don’t wait
Result: Smooth production, consistent pellets
2. Hardened residue in compactor (not cleared before shutdown)
What happens: Next morning, compactor won’t start or feeds poorly
Fix: Run all remaining material through before stopping
Result: Easy startup, no lost time
✅ Quick checklist:
Pressure alarm? → Change filter now
Shutting down? → Clear compactor first
Follow these tips to avoid downtime, lost efficiency, and poor pellet quality.
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