No. 97 Lefeng Yolu, Leyu Kasabası, Zhangjiagang Şehri, Jiangsu Eyaleti
No. 97 Lefeng Yolu, Leyu Kasabası, Zhangjiagang Şehri, Jiangsu Eyaleti
For Heavily Contaminated Materials
What it processes: Agricultural film, post-consumer packaging film, plastic bags – heavily contaminated and tangled.
What you get: Clean material ready for direct pelletizing.
🔧 Key components & what they do:
🔩 High-torque anti-wrapping shredder → handles tangled materials
💧 High-speed friction washer → removes sand, oil, labels, organic residues
🧼 Rinsing tanks → progressive cleaning stages
🌊 Efficient dewatering unit → removes moisture
📊 Output quality:
Impurity level: 2–3%
Moisture content: <5%
Ready for direct pelletizing
✅ What this means for you: Lower drying energy consumption. Lower overall processing cost.
💧 Water management: Closed-loop system reduces water usage while maintaining cleaning performance.
🏭 Suitable for: Long-hour industrial recycling applications.
| Makine | Kırıcı | Spiral Friction Washer | Screw Conveyor | Yüksek Hızlı Sürtünmeli Yıkayıcı | Rinse Tank | Dewatering Machine |
| Key Parameters | Swing diameter:670mm
length of shaft:1000mm Rotational speed:580rpm |
Swing diameter:450mm
Screw length:4000mm Rotational speed:720rpm |
Swing diameter:450mm
Screw length:4000mm Rotational speed:62rpm |
Swing diameter:750mm
Rotational speed:1450rpm |
Efficient length:6000mm
Efficient width:1500mm |
Swing diameter:850mm
Screw length:1900mm Rotational speed:1250rpm |
| Main Motor | 75 kW | 22kw | 3 kW | 55kw | 2,2 kW * 5 adet | 75 kW |
| Capacity | 600-800 kg/saat | 500-600 kg/saat | 500-600 kg/saat | 500-800 kg/saat | 500-800 kg/saat | 400-600 kg/saat |
Durulama tankı, son malzeme arıtımı için türbülanslı akış yoluyla kirleticileri uzaklaştırır.Float-Sink Rinse Tank – Key Features
✅ 304 Stainless Steel Construction – corrosion resistant, handles abrasive contaminants, less maintenance, stable long-hour operation
✅ Stainless Steel Mesh Conveyor – integrates dewatering and conveying, lifts film while draining water efficiently, cuts downstream drying energy
✅ Adjustable Paddle Speed Control – precisely adjust washing intensity based on contamination level, better removal of sand/oil/residues, consistent output quality
What you get: Reliable wet recycling performance. Lower energy consumption. Less downtime.
Yüksek Hızlı Sürtünmeli Yıkayıcı, yoğun malzeme sürtünmesi yoluyla inatçı kirleticileri temizler.✅ Full stainless steel construction – resists acid and alkali corrosion, reduces unexpected stoppages in wet recycling
✅ Reinforced wear-resistant blades – maintain cutting performance over longer cycles, less frequent replacement, stable throughput
✅ NSK bearings with integrated water cooling – controls heat buildup during high-speed operation, extends bearing service life, ensures consistent rotation under continuous load
✅ Dynamically balanced main shaft – precision balancing minimizes vibration, reduces stress on key components for better mechanical consistency
What you get: Reliable high-speed washing performance. Less downtime. Lower maintenance costs.
Yoğun malzeme sürtünmesi yoluyla inatçı kirleticileri temizler✅ 304 stainless steel + reinforced blades – corrosion resistant, handles abrasives, fewer wear stoppages
✅ Dynamically balanced main shaft – minimizes vibration, reduces mechanical stress during continuous operation
✅ NSK bearings – manage heat, maintain rotational stability, prevent premature wear and imbalance
✅ Integrated spray pipe system – targeted water flow, dislodges dirt and residues, better cleaning consistency
What you get: Reliable, consistent friction washing for plastic film recycling.
Because you get:
🎯 16 years – one focus
Only plastic recycling. No side businesses. Purpose-engineered for recycling.
✅ Proven, not experimental
Hundreds of real installations. Same layouts, refined. You get what already works.
🔧 Support with teeth
Same-day remote response. Spare parts planning before you need. Commissioning included – no hidden extras.
Predictable performance. Honest support. No surprises.
16 years. One focus. Your gain.
It’s a washing line for heavily contaminated agricultural film, post-consumer packaging film, and plastic bags.
🎯 What you get: Clean material ready for direct pelletizing.
🔧 Key components:
🔩 High-torque anti-tangle shredder – handles tangled materials
💧 High-speed friction washer – removes sand, oil, labels, organic residues
🧼 Rinsing tanks – progressive cleaning stages
🌊 Dewatering unit – removes moisture
📊 Output quality:
Impurity: 2–3%
Moisture: <5%
Ready for direct pelletizing → lower drying energy demand
💡 Key design features:
Modular layout + water recirculation – reduces fresh water usage
Integrated components – supports stable, long-hour processing
💰 Price range: $50,000 – $120,000 (depends on capacity, contamination level, and cleaning configuration)
📊 Capacity & typical use:
200–300 kg/h → Small to medium operations
400–600 kg/h → Mid-scale industrial recycling
Up to 800 kg/h → Large-scale, high-volume processing
🔧 Key design feature – modular structure
Flexible adjustment of washing stages
Effective removal of dirt, oil, and labels across different material types
Stable output quality
Less unnecessary energy and water consumption
📬 What’s included? Ask for a detailed quote – we list exactly what’s included vs. optional.
Step 1 – Know your material + contaminants
Materials: agricultural film, greenhouse film, packaging film, plastic bags
Contaminants: sand, oil, labels, metal
Step 2 – Add stages based on contaminant
🧲 Sand/metal → drum screen + metal separator (before shredding)
🏷️ Heavy labels → ≥3 high-speed friction washers
🛢️ Mixed/heavily soiled → extra rinsing + separation stages
Step 3 – Define your capacity
Target kg/h + output specs → match system layout
Result: Less downtime. No overdesign. Stable processing.
📊 Standard range: 12–18 months
By operation scale:
🏪 Small (low throughput) → 16–20 months
🏢 Medium → 12–18 months
🏭 Large (high utilization) → 8–12 months
🛢️ When oil prices rise: Recycled plastic prices increase → payback drops to 8–12 months
🌍 Regional factors that affect payback:
⚡ Energy pricing
👷 Labor cost
📦 Material supply (free waste vs. purchased)
✅ What helps you recover faster:
Lower input costs
Higher plant utilization
Stable feedstock
Consistent operation
Result: Faster cost recovery. More predictable cash flow.
✅ Yes – operation is straightforward. Basic instrumentation shows load, current, and system status. No complex controls. Most operators learn quickly.
⚠️ Common problem – crusher blade wear
What causes it: Highly contaminated film (sand, dirt) accelerates blade wear.
What happens when blades get dull:
Cutting efficiency drops
Film tangles
Current becomes unstable
More fines are produced
Recommended practice:
Inspect or sharpen blades every 6–8 hours under heavy-load conditions
Replace blades when cutting performance drops or current fluctuates
What you get: Stable shredding, fewer stoppages, consistent output.
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